Product Overview
The SC720 inline ultrasonic cleaning machine is a fully automatic industrial cleaning equipment specially developed for lead frame packaging products, widely applicable to flux residue cleaning of IGBT, IPM and other power electronic module components. Adopting multi-tank immersion ultrasonic and jet spray hybrid cleaning technology, the machine uses eco-friendly water-based cleaning solution to thoroughly remove soldering flux residues and slight oxidation on the surface of lead frame packaged modules. The complete processing workflow covers ultrasonic cleaning, multi-stage DI water rinsing and hot air drying, realizing one-stop high-precision cleaning and drying for workpieces.
Designed for semiconductor and power electronics packaging production lines, this inline cleaning equipment features high automation, stable cleaning performance and long service life, perfectly matching mass and high-standard industrial production requirements.
Processing Workflow
The machine adopts a standardized and streamlined full-automatic production process without manual intervention, ensuring consistent cleaning quality and high production efficiency:
Basket Loading In → Ultrasonic Cleaning 1 → Ultrasonic Cleaning 2 → Spray Rinsing 1 → Ultrasonic Rinsing 2 → Ultrasonic Rinsing 3 → Ultrasonic Rinsing 4 → Hot Air Drying → Basket Unloading Out
Core Product Features & Advantages
1. Durable Industrial-grade Structure
The whole machine is made of high-quality stainless steel material, which resists acid, alkali and corrosion. With rigorous industrial structural design, the equipment achieves a designed service life of up to 20 years, greatly reducing equipment replacement and maintenance costs for enterprises.
2. Intelligent Dual-language Control System
Equipped with PC + PLC integrated programming control system, supporting Chinese and English dual operating languages. The system features simple operation, stable program operation, adjustable cleaning parameters and customizable processing procedures, adapting to different production standards and operator habits.
3. High-efficiency 6-tank Cleaning Structure
Adopts a professional structural configuration of 2 cleaning tanks + 4 rinsing tanks. The staged cleaning and rinsing design completely removes residual flux and cleaning solution on workpieces, effectively avoiding secondary pollution and significantly improving overall cleaning efficiency and qualification rate.
4. Dual-frequency Ultrasonic Cleaning Technology
Built-in dual-frequency ultrasonic module, which can switch frequencies according to different workpiece structures and pollution degrees. It meets the fine cleaning requirements of various lead frame packaging products, ensuring no dead-angle cleaning and protecting precision components from damage.
5. Multi-mode Hybrid Cleaning Process
Combines three core cleaning modes: ultrasonic immersion, jet flow and spray rinsing. The complementary advantages of multiple cleaning technologies greatly enhance the removal ability of stubborn soldering flux and tiny dust, achieving ultra-high cleaning precision.
6. Eco-friendly Water-based Cleaning Solution
Uses special water-based cleaning solution, which can quickly remove surface oxidation layers and form a protective anti-oxidation film on the workpiece surface. It is non-toxic, environmentally friendly and compliant with industrial environmental protection standards, while effectively improving the surface quality of finished products.
7. Independent Main and Auxiliary Tank Filtration System
The main and auxiliary tanks are designed separately, matched with a real-time circulating filtration system for cleaning solution. It continuously filters impurities in the cleaning liquid, keeps the cleaning medium clean at all times, reduces solution replacement frequency and saves production costs.
8. Closed Upper Cover Energy-saving Design
Equipped with a fully enclosed upper cover structure, which effectively reduces the volatilization of cleaning solution, saves production consumables, and eliminates peculiar smell diffusion in the workshop, improving the factory production environment and meeting dust-free workshop standards.
9. Reverse Overflow DI Water Rinsing System
10. Automatic Liquid Feeding and Discharging
The hot air drying area is reserved with a standard nitrogen interface. Nitrogen-filled drying can be realized according to production needs, which effectively isolates air, prevents workpiece surface secondary oxidation during high-temperature drying, and improves product yield.
